Advanced Modular as/RS System for Efficient Storage Solutions

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Product Description

Advanced Modular AS/RS System for Efficient Storage Solutions
Basic Specifications
Model NO.
HY-ASRS-1
Usage
Tool Rack, Beverage, Tools, Supermarket, Industrial, Warehouse Rack
Material
Steel
Structure
Rack
Type
Pallet Racking
Mobility
Adjustable
Height
>15m
Weight
500-1300kg/Layer
Closed
Open
Development
Conventional
Serviceability
Common Use
Colors
Royal Blue, Orange-Red, Light Gray
Steel Material
Q235/Q355/Q345
Depth
600-1700mm
Length
1200-3500mm
Upright Column
120*135/115/95/70mm, 140*135/115/95/70mm
Thick
1.5-3.5mm
Transport Package
Plastic Film, Steel Straps
Specification
OEM/ODM
HS Code
73089000
Production Capacity
1000tons
Packaging & Delivery Information
Package Size
1185.00cm * 110.00cm * 110.00cm
Package Gross Weight
2000.000kg
Lead Time
25 days (1 - 500 Pieces)
29 days (501 - 1000 Pieces)
35 days (1001 - 2000 Pieces)
To be negotiated ( > 2000 Pieces)
Product Description
Advanced Modular AS/RS System for Efficient Storage Solutions

Originating in the 1960s, this system has now become a core equipment in the field of modern high-density and high-efficiency warehousing and logistics.

Core Components
  • High-Density Racking: Tall, narrow-aisle structures that maximize the use of vertical space (usually up to 20-30 meters and above).
  • Storage & Retrieval Machines (SRMs)/Stacker Cranes: Used for unit load storage and retrieval; including mini stacker cranes, shuttles for totes/cartons, etc.
  • Conveyor/Automated Guided Vehicle (AGV) System: Responsible for the inbound/outbound transfer of goods between docks, workstations and SRM pick-up points.
  • Warehouse Control System (WCS) + Warehouse Management System (WMS): WCS handles real-time equipment control; WMS handles inventory data and system optimization.
  • Sensing & Identification System: Barcode/RFID scanners, dimension/weight detectors, and safety sensors.
Key Advantages
  • High Space Utilization: Reduces floor area by 30%-70%; increases storage density by 3-5 times compared with traditional warehouses.
  • Labour Cost Savings: Minimizes manual picking and handling work, lowering risks and labor input.
  • High Accuracy and Throughput: Achieves inventory accuracy rates higher than 99.99%.
  • Real-Time Management: Integrated WMS provides instant tracking details for demand forecasting.
Typical Workflow
  1. Inbound goods are scanned, measured, and assigned a storage location by WMS.
  2. Conveyors or AGVs deliver the items to the SRM pick-up station.
  3. The SRM moves vertically and horizontally to store the goods.
  4. For outbound orders, the SRM retrieves goods and sends them to the shipping area.
Considerations for Implementation
  • Requires standard packaging (pallets/totes) and a stable flow of goods.
  • Requires system integration with existing ERP/WMS platforms.
  • Demands regular maintenance of mechanical and control components.
Automated Storage and Retrieval System (AS/RS Racking)

AS/RS Racking Systems are the core storage structures of automated warehouses. Composed of high-rise steel structural racks, stackers/cranes, conveyor systems, and WMS/WCS control systems, they expand storage space vertically to realize automated access, digital management, and unmanned operations.

These systems are standard configurations for modern factories and logistics centers designed to reduce operational costs and increase storage efficiency.

Automated Storage and Retrieval System AS/RS Racking
Feature Specification details
Product Name Automated Storage and Retrieval System (AS/RS)
Basic Components Racking system, stacker system, conveyor system, management and controlling system
Size Customized size
Material Steel, cold-rolled steel
Color RAL system (blue, grey, orange or customized)
Surface Treatment Powder coating
Usage Warehouse rack, Industrial
Delivery Time According to the project
System Type / Application Target Scenario & Key Value
1. Pallet AS/RS Suitable for full-pallet bulk loads and heavy materials (1–5 tons per pallet, heights of 10–40m). Common in automotive parts, appliances, machinery, and chemical raw materials.
2. Shuttle Car System Perfect for high-density storage and few-SKU cold storage environments. Increases space utilization by 60%–200%.
3. Mini-load System Ideal for small parts, multi-SKU items, and goods-to-person picking. High speed & precision, visual inventory, strict expiry control.
4. Customized Special Racking Explosion-proof, corrosion/low-temperature resistant structures for chemical warehouses, pipelines, and PV modules.
Industry Solutions Automotive: JIT feeding, zero downtime, lane utilization ≥90%.
Pharmaceutical: GSP compliant, temperature monitoring, stocktaking efficiency up 5x.
E-commerce/3PL: Unmanned 24/7 operations, handles 100,000+ orders daily.
New Energy: Anti-static and explosion-proof setups, 99.95% accuracy.
Quick Selection Guide
  • Full-pallet heavy loads: Pallet Stacker AS/RS
  • High-density cold storage: Shuttle Car System
  • Multi-SKU small items: Mini-load System
  • Special-shaped/extra-long items: Customized Cantilever/Racking
  • Warehouse Renovation: AGV Flexible System
Product Gallery
AS/RS Racking Detail 1
AS/RS Racking Detail 2
AS/RS Racking Detail 3
AS/RS Racking Detail 4
Production Standards & Capacity
Production Facility
Machinery Equipment
  • Strong Financial Backing: Registered capital of RMB 20.5 million and total investment exceeding RMB 20 million, providing dual guarantees of production scale and financial strength.
  • Fully Automated Production: Equipped with advanced systems including automatic stamping lines, CNC bending machines, and fully automatic spray coating lines.
  • Top-tier Quality Control: High-quality Q235/Q355 cold-rolled steel, certified processes, and rigorous testing with a 99.8% qualification rate and a 10-year service life guarantee.
  • Patented Technology: Core structural processes are fully patented, ensuring advanced safety and load-bearing performance.
  • High Customization: Size, colors, and layouts are built according to custom warehouse metrics.
  • Efficient Delivery: Fast production cycles (7–25 days) for trial and volume orders with worldwide shipping support.
Automation process
Certifications
Certifications Quality Assurance
Packaging & Shipping Guidelines
Packaging and Loading Processes
1. Packaging Standard

All racking components are neatly arranged on export pallets, separated by cardboard or composite strips to prevent scratches. Fastened securely with steel straps and wrapped in stretch film for complete dustproof and moisture-proof protection.

2. Loading & Fixation

Stable stacking with balanced center of gravity. Uniform loading on standard export pallets prevents shifting, sliding, or tilting during long-distance transit.

3. Global Shipping Methods

Supports FCL and LCL shipping by sea, land, or air. Cooperative arrangements with tier-one logistics agencies guarantee full-process cargo tracking.

4. Customs Documentation & Guarantees

Complete commercial invoice, packing lists, and bills of lading are provided to ensure smooth customs clearance. Damaged parts during transit are replaced immediately.

System Demonstration Video
Frequently Asked Questions (FAQ)
What are the core benefits of installing an AS/RS Racking System?
An AS/RS (Automated Storage and Retrieval System) drastically improves space utilization, allowing you to store 3 to 6 times more goods within the same footprint. It also reduces labor costs by minimizing manual picking, guarantees inventory accuracy of over 99.99%, and offers real-time inventory management through integrated WMS systems.
What kinds of materials are used in your AS/RS racking construction?
Our racks are manufactured using premium-grade, cold-rolled steel (specifically Q235, Q345, and Q355). They undergo advanced automatic stamping, CNC bending, and powder-coated finishing to guarantee structure stability and a long service life of over 10 years.
Can the racking dimensions and load capacities be customized?
Yes, our systems are fully customizable. Depending on your warehouse dimensions, layout constraints, and logistics requirements, we customize the racking height (often exceeding 15 meters, up to 40 meters) and loading weight (standard configurations support 500-1300kg per layer, with custom variations available up to several tons per pallet).
How do I choose between Pallet AS/RS, Shuttle Car, and Mini-load systems?
Selection depends on inventory profiles: Use Pallet AS/RS for heavy, full-pallet bulk materials. Choose Shuttle Car systems for high-density, low-temperature cold chain storage with fewer SKUs. Choose Mini-load systems for automated, high-speed picking of small parts and multi-SKU components.
What is the typical production and shipping lead time?
Production times vary depending on the scale and custom elements of the project, generally ranging between 25 to 35 days. We provide comprehensive export packaging, clear labelling, and ship internationally via sea, land, or air freight.

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