Effectively separates envelope-type items. This algorithm is designed to identify and handle ultra-thin express items (such as envelopes) that are easily overlooked or stuck during transport, ensuring smooth and accurate separation.
Enables separation of partially stacked items. It identifies the overlapping of multiple express items (for example, partially stacked small packages or cartons) and adjusts the conveyor speed and separation mechanism in real time to separate them into individual pieces, avoiding sorting errors caused by stacking.
In the event of a belt scratch or motor failure, the drive unit module can be replaced in under two minutes without tools. This tool-free quick-change design minimizes equipment downtime and ensures continuous operation of logistics and express sorting workflows.
Simply connect an internet-enabled mobile phone to the visual controller via a data cable to contact remote R&D personnel for performance optimization or troubleshooting. This remote support feature reduces the need for on-site maintenance, shortens problem resolution time, and reduces after-sales service costs.
Single-piece separators are widely used in express sorting centers, e-commerce warehouse transfer hubs, community express delivery stations, and large logistics hubs. As a key device connecting the express delivery "conveying-scanning-sorting" process, they effectively resolve process congestion caused by the accumulation of express items in various scenarios. They are particularly suitable for sorting parcels with a wide variety of specifications and a high volume of miscellaneous items, such as e-commerce warehouses and express delivery transfer centers, and are essential infrastructure for establishing "unmanned sorting processes."
In express sorting centers, this device can be connected to the front-end conveyor line to automatically separate mixed and stacked envelopes, small parcels, and medium-sized cartons into individual items. This ensures that each express item passes accurately through the scanning area, preventing missed scans and mis-scans caused by overlapping items. This improves sorting accuracy and efficiency, and can accommodate the daily sorting needs of tens of thousands of items. In e-commerce warehouse transfer hubs, facing the surge in orders during peak promotional periods, this device can be used in conjunction with automated sorting systems to quickly process parcels of varying specifications, reducing the time and cost of manual sorting and ensuring timely order delivery. At community express delivery stations, small, single-item separators help workers quickly sort incoming express items, avoid clutter caused by piles, and improve delivery efficiency.
Furthermore, this device is compatible with a variety of delivery environments. Whether it's an indoor fixed sorting line or mobile conveyor equipment at a temporary transfer station, it can be flexibly installed and debugged to meet the personalized application needs of different scenarios, helping to achieve efficient operations in all aspects of logistics and express delivery.
| Performance | Flow Rate | ≤ 5000 pieces/h (package specification is 500*500) | |
| Package Weight | ≤50kg | ||
| Exit Speed | 1.5m/s | ||
| Separation Success Rate | ≥99% | ||
| Applicable Situations | Packages with large surface friction, such as old envelopes, envelopes with surface damage and wrinkles. | ||
| Sticky packages, such as packages stuck by glue, packages with magnets, etc. | |||
| Round and rolling packages, such as cylindrical and spherical packages. | |||
| Ultra - small or ultra - large packages: packages smaller than 100x100mm or larger than 500x500mm, or as specified in the contract | |||
| Flat and soft packages where the ratio of the longest side to the thickness is greater than 20. | |||
| Structural Parameters | Body Material | Q235 | |
| Module Size S (High - density) | Length (mm) | 400 | |
| Width (mm) | 120 | ||
| Environment | -10℃~50℃, 0~85%RH | ||
| Whole - machine Power Supply and Power Consumption | Input | AC220V/380V | |
| Main System Power Consumption | 16000W | ||
The machine handles a maximum flow rate of ≤ 5000 pieces per hour for package specifications of 500*500 mm. It supports package weights up to ≤ 50kg.
The system features a Partial Stacking Detection Algorithm that identifies overlapping express items, adjusting the conveyor speed and separation mechanism in real time to split them into individual pieces. This maintains a separation success rate of ≥99%.
Yes, it uses an Ultra-thin Item Detection Algorithm specifically designed for envelope-type items. It is also compatible with sticky, round/rolling, flat/soft, and ultra-small or ultra-large packages.
Thanks to the tool-free quick-change design, the drive unit module can be replaced in less than two minutes in case of motor failure or belt damage, drastically reducing system downtime.
Yes. By connecting a mobile phone with internet access to the visual controller via a data cable, you can directly contact remote technical personnel for troubleshooting and performance updates, saving on-site maintenance costs.